Orson Technocast, a completely independent Investment casting producer, is well-positioned to broaden its horizons and satisfy the growing demand for castings in sectors like as petrochemicals and oil refineries, thanks to a knowledgeable staff that staffs each production and quality control site.
Since there are several steps involved, we make care to continuously improve the technology in order to produce high-quality casts quickly. Investment casting is a financially feasible method. It offers smooth, intricate finishing together with excellent definition. Perfect for petrochemical equipment like valves, pumps, and pipeline components, investment casting lets one create intricate forms and patterns. The investment casting technique guarantees great accuracy and precision, therefore assuring that components satisfy exact tolerances and criteria.
What makes us unique?
Orson Investment Casting Foundry has considerable experience manufacturing critical investment castings for the petrochemical industry. We make valves, pumps, metering devices, and other components required in different materials.
Catalogue
We are aware that a single error can be disastrous and damaging to the client’s production unit. Hence, accuracy in material strength and precision in working is the hallmark of our components. All products undergo critical inspections, trials and tests before being shipped to the client. We use high alloy steel, nickel-based, cobalt and tool steel to fulfill the commitment towards the manufacturing process.
Our production team handles specific requests from our petrochemical clients to make:
- Unique designed parts as briefed by the metallurgical team
- Alloys for proprietary high-temperature requirement
- Super service for highly specialized alloys
- Easy melting points for large elbows and bifurcates
- Testing applications of investment casting
- Traceable chemicals
Advantages of Orson Investment castings for petrochemical industries
We understand equipment reliability is paramount in your sector. Our investment casting solutions are designed to keep all your functions and operations running at optimal levels. We also know that efficiency leads to profitability hence we meet the challenges with our precise components.
- Get the least minimal lead after the requirement is discussed with our team
- Competitive pricing at all levels through export market representatives.
- Accuracy of product profiles
- Required certification as per ISO standards
- Compliance as per international standards
Applications of our products will also alleviate the operations for your refinery and factories with:
Unmatched metallurgical integrity with the least porosity. It is hard to create complex geometries by conventional procedures. Hence, our manufacturing processes are done with the latest machinery and techniques.
- Products have the perfect surface finish (3 to 8 microns Ra) to minimize fluid flow turbulence.
- For the best fit and functionality we create the tightness for dimensional tolerance.
- Usage of versatile materials while resourcing to make high alloy resistance products. They work well in extreme temperatures and challenging conditions.
- Production capacity is 3000 tons/Annum
Why make us your engineering partner?
The Orson foundry is well equipped to make heat-resistant Nickel alloy. It can work in temperatures above 2000 degrees F.
- Aggressive chemicals need corrosive-resistant stainless steel.
- We make cobalt alloys which work for valves as they do not undergo wear & tear.
- For some clients we deal with hydrogen-resistant special alloys. They are required for high-pressure hydrogen service.
- Ask us for optimized designs for unique service conditions.
- Provision of failure analysis
The following investment casting components can be sourced from the Orson Foundry.
- Gas turbine components like compressor wheels
- Pumps-Impellers and housings for process fluids
- Valves- makers of bodies, seats and trim assemblies
- Catalyst support structures for internal reactor
Our Testing Capabilities
- All our products are tested and certified with traceability.
- We conduct non-destructive testing methods like radiography, dry penetrates and ultrasonics.
- Measuring machines are used for precise dimensional verification.
- Mechanical property testing is done via destructive methods.
- Provision of documentation package for inspection.
Adherence to international standards recommended for the petrochemical industry
- ASTM and ASME material specifications
- API component standards
- NACE corrosion requirements
- Pressure Equipment Directive (PED)
- Customer-specific certification requirements
Our Fabrication Shop
All types of alloys is welded in our fully furnished fabrication facility in accordance with client specifications and particular WPS standards. Both TIG and Argon welding is done by our competent and experienced welders. The welding processes are carried out in accordance with international standards. For crucial applications, our automatic welding equipment assures precise welding tasks. To preserve the highest levels of excellence, we make use state-of-the-art testing and excellence assurance measures.
Orson Technocast strives to satisfy the needs of its customers. We ensure that we can meet the demands and expectations of our customers. Above all, our items are delivered quickly. We are able to produce castings and components quickly because we use the newest technologies and processes. As a result, we rank among the nation's leading investment casting foundries. As one of the top exporters of investment castings for petrochemical industries. We continuously modernize our production facility to provide higher-quality components and casts.
Our guidance and support
We have a group of investment casting specialists working for us. To gain what guidance they need to purchase the best investment castings for their requirements, many customers are at ease to contact our experts. Our friendly staff can provide you with the assistance you want in order to purchase the best castings for your industry and meet your requirements. We would be more than pleased to help you on the investment casting and componentry procedure, even if you are new to the sector.
Our goal is to provide our customers with high-quality investment casting at modest expenses in a timely manner. Furthermore, our top priority is to make the investment castings using the newest technologies and methods.
Do you still have questions about enhancing the performance, reliability, and safety of your petrochemical operations? Give us a call to initiate the discussion.
FAQ
1. How longer does the investment casting procedure typically take for petrochemical components?
The process characteristically takes numerous weeks, depending on the difficulty of the component, choosing of materials and testing needs.
2. What are the advantages of using investment casting for petrochemical mechanisms?
Some of the benefits are complex geometries, higher accuracy and exactness, material elasticity, lesser machining, amended surface finish, enlarged strength and durability, and reasonable.
3. Can investment castings survive temperatures and harsh environments?
Yes, investment castings are made via heat-resistant and corrosion-resistant alloys which does endure extreme temperatures, aggressive chemicals, and higher pressures found in petrochemical developments.
4. How can Orson Technocast meet my particular project requirements?
We offer incredibly easy-going solutions to each of the client's specific needs. Our skilled staff works closely with the teams of our patrons to understand its exceptional needs and offer customized solutions. We can manage a variety of requests and produce outstanding results as we have in-house engineering and tool-building proficiencies.
5. What is the difference between investment casting and other petrochemical component production methods?
Investment casting has huge amount of complexity, precision, and material plasticity than other methods such as machining, falsifying, and fabrication.
