Investment Casting your One-Stop-Shop for Casting Solutions
Orson Technocast Private Limited is a leading machined investment casting situated at rapidly growing industrial area in western part of Rajkot, India. We at Orson, strive for advanced achievements with customer satisfaction by obtaining closer tolerances, best finish, meeting customer standards and higher quality regular in our products and services. Our capability lies in adaptability to offering custom-made solutions to clients. The company is globally acclaimed as the prominent machined investment casting suppliers that covers all the manufacturing process, from design, patterns and casting to machining and finishing.
We are a quality-focused firm dedicated to process improvement and client happiness. We offer a broad variety of value-added services to guarantee your needs are always met, including engineering assistance, quality assurance, testing, logistics and inventory management services, and world-class customer care.
What is machined investment castings?
Machined investment castings are high-precision metal parts made from a process known as investment casting, followed by machining to get the desired shape and dimensions. Investment casting, also called as lost-wax casting, it includes making a wax model of the part, coating it with a earthenware shell, and then melting the wax away to leave a hollow mold.
Catalogue
Benefits of machined investment castings
Excellent Surface Finish
Investment casting provides excellent surface finishing. Tolerance is more accurate than other methods. This improves surface finish.
Superior Quality
Machine Investment casting produces high-quality goods with few faults. Also, rejections are lower. Products are inspected thoroughly to guarantee quality and client satisfaction.
Highly Competitive Manufacturing Price
The equipment needed is cheaper and safer. This reduces expense and waste. Product creation begins with minimal investment. Thus, production costs are competitive.
No Limit on Quantity
Investment casting produces big and tiny castings. Quantities might range from tiny to huge. No large amount is needed to start manufacturing. The cost is practically same to the massive production.
Sustainability
Investment castings allow environmental responsibility. Reclaiming wax and metal alloy techniques. Create a near-net form to decrease manufacturing waste.
Repeatability
Investment castings provide dependable, low-cost duplicates because to their excellent quality.
Size Range
Investment castings produce small and big casts. Casting may be done for small, complicated pieces as well.
Quality Policy
Orson Technocast is a premier machined investment castings India. Our quality policy are:
- Working on the raw material quality inspection. Keep improving, prioritize preventing defects, and cut down on supply chain variability and waste.
- Our commitment, timely communication, and cooperation go above and beyond the requirements of the contract to satisfy the clients in every way.
- In order to satisfy our clients' demands and specifications, we consistently provide high-quality goods and services.
- The management has made a commitment to identify, provide, and maintain the infrastructure required to meet all product needs.
- We do tensile, hardness, impact testing, Dye Penetration Test and Magnatic Particle Inspection accurately.
- Our leadership team is dedicated to meeting the aforementioned policy, adhering to the specifications, and continuously enhancing the efficiency of the quality management system.
- Our precision-engineered products boast exceptional surface quality, meeting stringent international standards including ISO R 468, DIN 4769, and VSM10321, with surface roughness values of Ra: 6.3, Rz: 23-32, and Rt: 25-38, achieving a superior N9 grade finish.
Our Core Values
Our Manufacturing capabilities
Manufacturing Plant
Plants with in-house machining workshops, enabling precision production and quality control.
Production Capacity
3,000 tons per annum and this capacity allows us to efficiently meet the demands of our customers.
Dimensional Capacity
Size 700mm x 700mm x 500mm, Dia (600 mm wall) Thickness 1mm to 30mm section.
Weight Capacity
10 grams to 130 kg which lets us to produce components and products as per our customer needs.
Value Added Service
Electro polishing, Electro plating, Passivation and pickling, Enhancing surface by buffing and Phosphating.
Certificates and Compliances
At Orson Technocast, we prioritize quality, safety, and regulatory compliance. Our certifications and compliances include:
- ISO 9001:2015 : Quality Management System
- ISO 14001:2015 : Environmental Management System
- ISO 45001:2018 : Occupational Health and Safety Management System
- NORSOK
- IBR (Indian Boiler Regulatory)
- PED 2014/68/EU, AD 2000 Merkblatt W0
Features of Orson Technocast Private Limited Premium Investment Castings
1. Base alloy, duplex and super duplex steel, carbon steel, cobalt, and other grades are among the precision manufactured investment castings that we produce.
2. Since we produce goods weighing anything from 7 grams to 200 kg, we also provide a wide variety of weights.
3. For superior surface polish, we are renowned for our close to net form casting and restricted dimensional tolerance.
4. Different internal testing capabilities.
5. Productivity is increased by our castings.
6. Additionally, our team helps customers with their designs, namely those who are new to casting.
7. We leave no stone unturned to help the clients understand investment castings better.
8. We provide employees with training so they may be confident in their job and workflow.
9. We have an in-house machining facility and over several years of extensive expertise in investment castings, tooling, and machining.
10. We create investment castings using a variety of premium metals.
Industry we serve
We are a foremost machined investment casting suppliers that proudly serves a diverse range of industries such as:
Our products
We make components for the following:
FAQ
1. What are the advantages of precision investment casting over other casting methods?
Precision investment casting allows infinite design. It combines production methods and produces a near-net form product. Superior dimensional stability, surface polish, thin sections, and fine detail are also available. Other pros include lower cost and shorter lead time.
2. What is the typical lead time for machine investment casting?
Our typical lead time is 4-6 weeks, depending on the complexity of the part and the material required.
3. Can machine investment casting produce complex geometries?
Yes, it can produce complex geometries, including internal cavities, undercuts, and intricate details.
4. What Are the Typical Applications of Investment Casting?
Investment casting is applied in numerous industries, like aerospace, automotive, Valves, industrial machinery and so on.
5. How do Orson Technocast ensure quality control in machine investment casting?
We implement quality control measures, including inspection of raw materials, in-process inspection, and final inspection.
Contact Us
Orson Technocast is a leader in the investment casting sector because of its wide variety of products and dedication to quality. Partner with us for state-of-the-art solutions that meet the demands of your industry.
