Orson Technocast Private Limited is one of the largest lost wax investment casting manufacturers in India. In 2017, the firm began as an Investment Casting Foundry. Our business is based in Rajkot, India and we provide the latest solutions for lost wax investment casting. A combined process offers material flexibility with a well-designed accuracy.
The firm was founded and is run by Investment Casting technocrats and experienced entrepreneurs with years of mechanical industry expertise. Our capability lies in adaptability to offering customized solutions to clients. What sets us apart is our ability to deliver tailored solutions. Right from building the first furnace in 2017 until today, the trained and experienced professionals bring their expertise to the table.
What’s Lost Wax casting?
Lost wax casting is an old styled metalworking method that transforms a wax model into metal, bringing it to life. Initially, a meticulous wax replica is created. This is contained within a special mold for safety. The wax is heated until it melts and leaves an empty space in the mold. As it cools and solidifies, the hot metal is ultimately poured into the mold made by the lost wax model and transforms into the metal object you want as it cools and hardens.
Catalogue
Benefits of Lost Wax casting
- It can produce intricate patterns hard for other casting methods.
- It produces precisely measured components.
- It is capable of handling a wide range of metals, including less difficult materials and more popular choices like steel and alloy.
- This procedure produces a finished good with a smooth finish.
- A smooth surface finish is common in castings when they are initially taken out from the mold.
Our Manufacturing capabilities
Manufacturing plant
Plants with in-house machining workshops, enabling precision production and quality control.
Production capacity
3,000 tons per annum and this capacity allows us to efficiently meet the demands of our customers.
Dimensional capacity
Size 700mm x 700mm x 500mm, Dia (600 mm wall) Thickness 1mm to 30mm section.
Weight Capacity
10 grams to 130 kg which lets us to produce components and products as per our customer needs.
Value Added Service
Electro polishing, Electro plating, Passivation and pickling, Enhancing surface by buffing and Phosphating.
Industry we serve
Our company proudly serves a diverse range of industries such as
- Hardware & Packaging Machine
- Food processing Equipment
- Fire Fighting Equipment’s
- Aeronautical Industry
- General Engineering
- Industrial Valves
- Textile Machinery
- Human implants
- Automotive
- Gas Turbine
- Boilers
- Power
Infrastructure
The vast infrastructure is the backbone of the company’s expanding production. As a precision manufacturer of different investment casting components, our product applications are diverse. They can be applied in different industries.
Advanced machinery and equipment with automation facilities ensure we conduct all operations with accuracy. As most engineers prefer the lost wax casting method, we have established the complex procedure for duplicating components with exact precision. We can make high-volume orders with mold engineering, wax models, tree building, and ceramic slurry coating. Steam autoclave & melting, mold removal, cleaning of machinery, heat treatment, and inspection complete the procedures.
All clients get the benefit of collaborating with us as the best lost wax investment casting manufacturers from India.
Materials we use
We manufacture a wide range of steel and alloys and products from our state-of-the-art continuous casting and investment casting procedure.
Every product that leaves our manufacturing facility satisfies the best criteria of quality and performance thanks to our team of professionals. Learn about the alloys we create.
Our products
We make components for the following:
The components made by us as lost wax investment casting manufacturers from India are:
Why Choose Orson Technocast?
Below are some very strong reasons for selecting Orson Technocast for your casting requirements:
Expertise and Experience
Established in 2016, Orson Technocast has a great deal of investment casting business knowledge. Every project benefits from the decades of knowledge that our well-experienced team of technologists and business professionals brings.
State-of-the-Art Facilities
Our modern foundry in Rajkot, Gujarat, is furnished with cutting-edge technology and equipment. This guarantees our ability to produce precisely and quickly high-quality castings.
Wide Range of Materials
We work with a variety of ferrous and non-ferrous materials. This flexibility helps us to please the wide-ranging demands of our customers.
Quality Assurance
From model-building to ultimate casting, we manage each phase of the process in-house. This guarantees constant excellence and helps us to satisfy strict deadlines.
Quality Control
At Orson Technocast, we adhere to strict quality control measures. Our thorough testing assures components that work under pressure.
Customer Satisfaction
Our goal is to provide exactly 100% client satisfaction. Customers all across the globe come to trust us for our ethical business methods, timely delivery, and premium components.
Innovative Techniques
Investing casting methods are always changing to include the most recent technological developments. This guarantees that we can produce complex and outstandingly thorough parts with exceptional surface finishes.
Environmental Responsibility
Our environmental responsibility lies in our dedication to sustainable methods and reducing our environment effect. We design our procedures to be both quick and ecologically friendly.
Always improving
We are always getting better, driven by our commitment to innovation and brilliance in lost wax investment casting.
For all your lost wax investment casting requirements, choose Orson Technocast and see the difference expertise, quality, and creativity can create.
Certificates and Compliances
At Orson Technocast, we prioritize quality, safety, and regulatory compliance. Our certifications and compliances include:
- ISO 9001:2015: Quality Management System
- ISO 14001:2015: Environmental Management System
- ISO 45001:2018: Occupational Health and Safety Management System
- NORSOK
- IBR (Indian Boiler Regulatory)
- PED 2014/68/EU, AD 2000 Merkblatt W0
Our Testing Facilities
We use the standard testing best practices to ensure all our products meet the desired international quality. We are certified to conduct:
- Microstructure Analysis
- Dye penetrate testing
- Chemical Analysis
- MPT & Radiography
- Tensile Strength
- Impact testing
- Hardness
Each product is the result which is:
- Offers a reliable performance
- Is durable & Efficient
- Corrosion resistant
- Weatherproof
FAQ
1. How does the procedure of Lost Wax Investment Casting function?
It functions as Wax pattern development, refractory material covering, melting out the wax, dumping molten metal, and last finishing.
2. What types of parts are typically cast using Lost Wax Investment Casting?
Complex components like turbine blades, engine parts, medical implants, and precision machinery components.
3. What is the typical lead time for Lost Wax Investment Casting?
Depends on the foundry and project difficulty, but normally ranges from 2 to 12 weeks.
4. Why is lost wax investment casting good for complicated parts?
Lost wax investment casting is ideal for complicated pieces with intricate geometries, internal gaps, and thin walls. It offers greater dimensional accuracy and fine surface finishes, making it ideal for parts that require precise specifications.
5. Is lost wax investment casting suitable for prototyping?
Yes, lost wax investment casting is suitable for prototyping, especially for fine features. Prototyping with limited numbers of components and low tooling costs is even more cost-effective.
Contact Us
As lost wax investment casting manufacturers, get competitive pricing as value for money and choice of metals. Let’s discuss your specific requirements.
